The colour difference in print? The printing process must control these six elements.

Printed products have a certain amount of colour difference; we can only judge based on relevant experience to make the printed product close to the colour of the design. So, how to control the colour difference so that the print is close to the colour of the original plan? Try to control these six elements.

What is chromatic aberration?

In industry and commerce, the correct evaluation of product colour difference is an integral part of the process. However, various factors such as the light source, observation angle, and the observer's conditions when visually inspecting the colour may lead to different colour evaluations.

Color mixing link

Before colour mixing, special care should be taken to use different printing ink systems for colour mixing. It is best to use the same manufacturer of printing inks for colour mixing. Colour mixing work must be a comprehensive grasp of the colour deviation of various printing inks, which helps to control the colour mixing process. When using the remaining printing ink before toning, first of all, we must figure out the hue of the printing ink, check whether the printing ink logo card is correct, observe and compare with a squeegee, and then join, strengthen the weight of the weight before entering, and record the data.

Also, when adjusting the intensity of spot-colour ink, you can use the measurement method to change the colour, scrape the ink colour sample must be uniform, TO white bottom, which helps to compare with the unified standard selection. When the colour phase reaches more than 90% of the uniform standard sample, strengthen the viscosity adjustment. We can proof and then fine-tune. It is worth noting that in the process of colour mixing must pay special attention to the accuracy of the data; the accuracy of the electronic designation is essential to the summary of the technical data parameters later. After strengthening the printing ink ration data, you can quickly and reasonably adjust the colour through many practices to avoid colour difference problems.

It is best to unify the ink distribution according to the size of the order quantity and complete the colour matching operation at one time to prevent the colour deviation caused by multiple colour matching. Reasonably reduce the occurrence of colour difference and leftover printing ink. Check the colour; even if the colour looks the same under ordinary light, it looks different under other light sources, so you should use a uniform standard light source to see the colour and colour.

Printing squeegee

The angle and position must be adjusted according to the printing rollers' text condition before production processing. Special attention must be paid to the manual cleanliness and sharpness of the lower knife. The squeegee angle is usually between 50 and 60 degrees, and the squeegee must pay special attention to the uniformity of the three points of the layout. That is to say, the left-centre and proper ink layers must be the same. Also, before the knife, special attention should be paid to check whether the 3 points of the squeegee have a balance of installation, do not have a wavy type, and high and low; it is important for the colour stability of the print.

Adjustment of viscosity

Production environment

Too high humidity will affect the printing ink's solubility, especially the shallow network area of the transfer is difficult to perform correctly. Reasonable adjustment of air humidity to improve the effect of ink printing and colour adjustment.

Raw materials

Whether the surface tension of raw materials is qualified to affect the wet and transfer effect of printing ink in the printed matter and affect the colour performance effect of printing ink on the film is also one factor affecting the colour difference. To ensure the quality of raw material products is a prerequisite for quality management, it is essential to choose a qualified supplier!

Quality consciousness

Production and processing strictly require the team to fulfil the quality management system in production and processing to replace the printing ink colour, pay special attention to the details of the cleaning of the printing ink cans, pay special attention to the ink cans of the bottom plate and the two ends of the sandwich whether to replace or clean promptly, these small details in the production and processing of special attention.

Chromatic aberration in printing is inevitable; trying to avoid or reduce the occurrence of chromatic aberration is the key to consider. Using the above factors' specific analysis, you can find improved techniques to prevent chromatic aberrations further. The only way to control colour difference is to regulate the source and sample management to reduce color difference so that there is no noticeable color difference in each batch. Only by paying particular attention to the details of the operation and technical data management in production and processing can we create better products and further improve our company's overall market competitiveness.

KS-printing is a professional China booklet printer with rich printing experience; welcome to visit our factory in Shanghai, China; free printing samples are available,please contact us.